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How bout it? Got any time saving tips that you'd like to pass on? Methods for cutting fabric? Relief cutting appliqué? Tying knots/bridles?  Ways to cut multiple layers of fabric when making many of the same size piece?  Jigs for making fittings?  Sewing machine setups? How bout some math shortcuts for those of us who are sine impaired.   I'm looking for "shortcuts" that the novice kitebuilder might not think of......  Got any tricks you'd like to share? Submit your's here >>>

 


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Applique Jon Burkhardt   You know the "layering appliqué" method?  And do you know how much a pain it is when trying to "pick" the layers and get the right one to cut out?  Well, when Jon stacks his fabric, he throws in an ordinary "pin" between each layer.  When he is done sewing he goes to the bump where the pin is and easily inserts his scissor to remove that layer.
       
Applique/ Spray Glue Steve Ferrel   In response to:  How do I remove Spray Glue from my ripstop nylon?

In our shop, the solvent of choice is Bestine, mostly because it easily removes all adhesive and it evaporates quickly. However, the solvent I usually use is regular old paint thinner - mostly because it is always here and it is cheap. I've never witnessed it harming the fabric's coating.  Although, sometimes I find when using thinner, I have to go over the fabric twice to get off all the glue..... but this usually happens only when I use too much spray adhesive!  The secret is in the application of the spay glue...    

Remember this:   When adhering two pieces of ripstop, apply a LIGHT coat of spray glue to only ONE piece!  Before you stick the two pieces together, wait.  Now this is going to sound odd, but wait until the glue dries.  After drying, it will still be sticky! If you feel you need more tack, apply another LIGHT coat and wait for it to dry again.   Now this is key.... Usually you use spray glue in appliqué.  And it is used as a temporary tack while you are sewing.... a lot of the fabric will eventually be cut away.  Think ahead, spray glue only the fabric that you will be cutting away... you see..... when you let the glue dry before you stick the pieces together, the glue will stay on the sprayed piece.  It will stick to the other, but the glue remains on the sprayed piece... as long as you let it dry first.  So......... if you think ahead, and if you are smart, when cutting away the appliqué, you will also be cutting away the glue.  Nothing will remain to clean up!
       
Hot Cutting Sam Ritter   When considering surfaces to hot cut on, Sam suggests: "Try a sheet metal top ...  I got a 4x8 sheet from a local Heating&Cooling shop for about $20 a few years ago.  A nice advantage of this is that you can use magnets to hold your patterns down."
       
Hot Cutting Stan Swanson   "If you are using a resin-impregnated fabric such as Icarex, there is no great advantage to hot-cutting.  using a razor knife produces a good cut, and fraying is minimal, even over time.  Hot cut edges will break down over time, leaving you with the same fraying characteristics after a few flights. If you use a felled seam, the edge will never be exposed anyway.  In the 12 years I manufactured kites, using Icarex, Stabilkote nylon, Carrington nylon, we never hot-cut any of our kites, and never had a fraying problem. If you decide to cold-cut your panels, it's best to cut on a material like HDPE (high-Density Polyethylene) as it preserves the blades.  Cutting on glass will dull your blades very quickly.  If you cold-cut, you want to cut in one steady, constant motion, and a dull blade makes this very difficult."
       
Sewing Brad Norton   "I found an easy way to sew large circles or half circles.  Get the radius of the circle to make, use a thumb tack and measure from your sewing needle to the radius measurement.  With wide tape, secure a thumb tack (point up) onto the top of your sewing table.  The material is put over the tack and can then be sewn.  When doing large circles, use spray adhesive to keep the pieces together or they might pucker at the end.  An eraser can be put over the tack to keep the material from slipping off."
Sewing Steve Ferrel   In the "old" days of fraying ripstop, all seams were rolled.  Today the finishes on the ripstops allow for exposed edges.  I'd say the double folded or flat fell seam's are stronger -- but lately, I haven't seen many seams of any kind fall apart on a kite, as long as they were sewn "properly".  Take a look at all the finely appliquéd kites out there.  Most all have cold cut exposed edges on the front of the kite, the panels held together just by overlapping.

There are many ways to join two panels -- the flat fell, the double fold, the single fold, the single overlap with or without added tape, and a method we often use in the shop, the two panels butted end to end then with an added two strips of 1/2" or 3/8" ripstop like sandwiching - sewing down both sides of the strip.  We call it the modified bobby stanfield method and is described in detail on our web site. Use the method that is easiest for you, the method you can understand and do well.

From a judges point of view, whichever way you do your seams, take your time and do them well.  Make it look clean, make sure your sewing machine's tension is adjusted properly, and the stitching is not too tight or to loose, and all ends are tied off or backstitched.... btw, no need to back stitch 2 inches, back and forth 16 times.  Just go back two or three stitches twice.  And think about the assembly order, many times the seam from another panel will cross another sewline and lock your stitches for you.

       
Sewing Steve Ferrel   it has been my experience that the "hemmer foot" doesnt work very well... however, I know some people who use them successfully.  I guess it all takes practice...

One thing though, when using these "folder's" you have to remember that you just don't start hemming at point "x".  It takes a while to get going.... Usually hemming panels larger than you need and then later cutting them to size.  This creates a problem if you "mess up" in the middle of a panel.

I do use and attachment that double folds a 1 inch ripstop into 1/4"...  I find that the 1.5 oz. works better than the .75 oz ripstop.  Once it is set up, I sew a bunch of edging together and then insert the fabric panel.....and then continuing to sew edging together as I sew off the panel....  This technique works well when doing a lot of straight edges, a quick way to edge bind a train of Eddy's.

       
Sewing Steve Ferrel   How do I hold the fabric together for regular single and double folded hems?  Just crease the fabric real good with your fingernail.... if ya dont have one of those then use and old credit card or the top edge of your tabletop...... then just hold and sew. Ripstop kind of holds a crease.  Dont expect to put the pedal to the floor and sew from begining to end without stopping (untill you have LOTS of practice!) Sew a few inches, stop, realine, then sew some more.   Some would disagree and say its easier to sew straighter if you dont stop.... which is prabably true as you gain practice, but to start, just do a few inches at a time.  Its more important not to fall off the edge!

One trick i remember using long ago that helped..... put a few layers of masking tape on the sewing bed to the right of the needle... place the tape just beside the edge of the fabric... the "ledge" that is formed acts as a guide.......

practice, practice, practice........then practice some more. 

       
Fighter Kite Spine Ed Shenk   How do I make a "bowed" fighter kite spine? A highly awarded customer of mine, Ed Shenk, makes his fighter's with a bowed graphite spine.  He actually splits a section the linear graphite with a razor blade, then CA's (super glue) it back together while it is in a jig forming the bow. I've seen his kites even after multiple nose hits to the ground and the spine holds together.....
       
 
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