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Ferrule length
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woodpekr



Joined: 25 Nov 2003
Posts: 272
Location: USA Oregon Portland

PostPosted: Thu Mar 04, 2004 5:14 pm    Post subject: Ferrule length Reply with quote

I've got some Carbon tubes with a .2440 ID and I have some Carbon rod with a .2400 OD.

I'm going to join the tubes using lengths of the rod as an internal ferrule.

How long should they be?
If they're too long I have a bit of extra weight.
If they're too short maybe the tubes will disconnect under stress or even break through the wall of the tube. . .

Is there a rule of thumb or calculation?

Thanks --
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Rich Durant
Portland, Oregon

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Charles Bojarski
Kite Builder II
Kite Builder II


Joined: 26 Sep 2003
Posts: 243
Location: USA PA Philadelphia

PostPosted: Thu Mar 04, 2004 6:27 pm    Post subject: Reply with quote

Woodpekr:

I usually cut my ferrels, when I make them, about 3" long. I find that inserting the spars in about 1 1/2" works fine. The ferrels that Steve carries are all 3" long.

Hope this works.

Good winds....CharlieB
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Spence602



Joined: 16 Sep 2003
Posts: 352
Location: USA TX Houston

PostPosted: Fri Mar 05, 2004 12:48 am    Post subject: Reply with quote

If you're worried about 3" being too short, or not strong enough, go for 4". Or 5", or whatever you feel comfortable with.

3" is the standard length of an external ferrel, especially in aluminum. But when you go with a small diameter internal tube or rod, you're losing strength based on wall thickness or just plain size.

3" of .2400 rod (solid CF) is plenty stong for in internal ferrel. (Almost all) SkyShark tubes have an ID of .244 and recommend an .240 OD rod as a ferrel.
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Air: Refreshing when stirred up and served cool on a hot day.
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KiteSquid
Master Kite Builder
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Joined: 29 Aug 2003
Posts: 2977
Location: USA Virginia King George

PostPosted: Fri Mar 05, 2004 7:56 am    Post subject: Re: Ferrule length Reply with quote

woodpekr wrote:
I have some Carbon rod with a .2400 OD.


You said that you are using Carbon ROD which is solid for a furrell, and that is ALL I use. I have crushed too many Carbon tubes to do anyting else...

I cut mine so that there is at least 1.5" inside the spar... so your furrell may be longer than 3 inches depending on if therer is something that goes between the spars, like a sport kite's center "T" fitting....
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KiteSquid
AKA TakoIka
AKA Harold
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P.S. Yet another post by the Squid..... Shocked Doesent he ever shut up???

P.P.S. The wind is like the air, only pushier.
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stevef
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Joined: 27 Aug 2003
Posts: 1319
Location: USA PA ALLENTOWN

PostPosted: Fri Mar 05, 2004 9:01 am    Post subject: Reply with quote

I assume you are internal ferreling skyshark wrapped Graphite spars. If so, you will be fine with a three inch ferrel. If you are ferreling linear Graphite, I would NOT advise the internal ferrel. Linear Graphite is much better when coupled externally. of course, you can use BOTH and internal and external, but if you are only going to use one, go with the external.


-s
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woodpekr



Joined: 25 Nov 2003
Posts: 272
Location: USA Oregon Portland

PostPosted: Fri Mar 05, 2004 10:57 am    Post subject: Reply with quote

Thanks for all the info folks.

Yep! I have some skyshark tubes that I'm joining together.

I'm experimenting with some ideas for a quad kite frame and just wanted to have an idea for optimum ferrule length.

Thanks --
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Rich Durant
Portland, Oregon

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