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Cutting_Carbon Spars
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Steve D



Joined: 02 Sep 2003
Posts: 512
Location: USA GA Newnan

PostPosted: Wed Feb 11, 2004 9:06 am    Post subject: Reply with quote

Hey! What the.....? I could sworn I put this topic somewhere else! Hmmmmm, the Great OZ musta moved it..... Wink

Thanks for the suggestions y'all. Turns out I have an X-acto saw and can get my hands on a Dremel tool fairly easily. Time to cut some Carbon!
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aemge



Joined: 09 Jan 2004
Posts: 3
Location: Westerville, OH

PostPosted: Wed Feb 11, 2004 11:18 am    Post subject: Reply with quote

I used to use a fine-toothed hacksaw blade, but I recently got a small rotary tool similar to a Dremel. I think its a Black and Decker. The best thing is it runs on a rechargeable battery so I just take it with me when I fly. It makes field repairs much easier than with a hacksaw and its a little it faster.

Andrew
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Charles Bojarski
Kite Builder II
Kite Builder II


Joined: 26 Sep 2003
Posts: 32
Location: USA PA Philadelphia

PostPosted: Wed Feb 11, 2004 11:21 am    Post subject: Cutting Carbon Reply with quote

Hi Group:

X-Acto makes an aluminum miter box that works great with both their saws and the Atlas snap saw. It also has a lip on one end so it doesn't slide around the cutting table. It can also be clamped in place. Angles are 90, 45 and I think 60.

Good winds....CharlieB
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knotronda
Kite Builder II
Kite Builder II


Joined: 22 Jan 2004
Posts: 82
Location: Lincoln City, OR USA

PostPosted: Wed Feb 11, 2004 8:41 pm    Post subject: Reply with quote

Oops, never mind.

I got mixed up on what screen I was working on. I'll come back when I get my posts straightened out.

knot(ty)ronda
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knotronda
Kite Builder II
Kite Builder II


Joined: 22 Jan 2004
Posts: 82
Location: Lincoln City, OR USA

PostPosted: Wed Feb 11, 2004 8:48 pm    Post subject: Reply with quote

OK I figured out what happened. I was still on page one and answering steve's little jab when what I posted got put on page 2. I was soooo confused.

Anyway, to answer Stevef's comment . . . .

ha ha ha ha ha

Yes, but I don't do them often. I just need it to smooth out my nails for my work. Are you ready for this? I sell UNDERWEAR and PANTYHOSE. It is an interesting job but not always a pretty sight.

knot(ty)ronda
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Scott E. Spencer
Master Kite Builder
Master Kite Builder


Joined: 08 Dec 2003
Posts: 16
Location: Southern, New Jersey

PostPosted: Fri Feb 13, 2004 12:01 pm    Post subject: Reply with quote

I use a fine tooth hacksaw blade in the opposite direction.
Yes I use the backside of the teeth not the chisel side.
Works great on all spars exspecially micro rods.
It takes a little longer but the cut is finer.
And yes I chamfer the ends on a file by dragging and rotating in the opposite direction.
No I am not left-handed.
Just found what works for me.
Until I finally broke down and bought a Dermal.
Grinding discs are great.
I still miss use them.
I use the side or flat surface to chamfer rod ends.
Yes they no not recommend that.
But I only do it on the LEFT side not the Right side. Laughing
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kiteguy



Joined: 15 Sep 2003
Posts: 292
Location: Kansas

PostPosted: Mon Feb 16, 2004 11:38 pm    Post subject: Reply with quote

For solid Carbon rods I use a cable cutter tool that I found at ACE Hardware. It works fine on all rods up to .09. It cuts wooden dowels nicely, too. It is hard to get a 1/4 dowel into the jaws, though.

It makes a nice clean cut.

Laughing
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Progcraft



Joined: 29 Sep 2003
Posts: 619
Location: Calgary, AB, Canada

PostPosted: Mon Feb 16, 2004 11:48 pm    Post subject: Reply with quote

A cable cutter?? Really. I would've thought those do more crushing then cutting. Especially on wood.
Can you post a picture of it? I'm curious.

Thanks
P.
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Kitesquid
Master Kite Builder
Master Kite Builder


Joined: 29 Aug 2003
Posts: 983
Location: USA Virginia King George

PostPosted: Tue Feb 17, 2004 8:12 am    Post subject: Reply with quote

I would like to see it tooo
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KiteSquid
AKA TakoIka
AKA Harold
King George VA

P.S. The wind is like the air, only pushier.
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kiteguy



Joined: 15 Sep 2003
Posts: 292
Location: Kansas

PostPosted: Wed Feb 18, 2004 1:04 am    Post subject: Reply with quote

Kitesquid wrote:
I would like to see it tooo


OK, here is the cable cutter photo showing the cut ends of dowels that I cut. It cuts solid rod the same way. The cutters act like scissors, but the cutting surface is curved so it does not crush the fibers.

The cut is not as clean as with a dremel tool with cutoff wheel, but there is much less fiber in the air. And the cable cutter works great when I measure, mark the cut off spot with my finger and cut the rod.

I have not used it on tubes, just solid rod. I will not try on the tubes, either. Bet it would not work.


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Progcraft



Joined: 29 Sep 2003
Posts: 619
Location: Calgary, AB, Canada

PostPosted: Wed Feb 18, 2004 8:26 am    Post subject: Reply with quote

Ahhh, I see. Electrical cable cutters. I was thinking wire cable cutters.
Thanks Smile

P.
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Stan



Joined: 18 Nov 2003
Posts: 177
Location: So Cal

PostPosted: Wed Feb 18, 2004 11:57 am    Post subject: Reply with quote

I was thinking bicycle cable cutters, but those look much better!
Would be a handy, dustless method for rods on fighter kites on the kitchen table. Very Happy

Thanks!
Stan
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