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stevef Administrator

Joined: 27 Aug 2003 Posts: 1317 Location: USA PA ALLENTOWN
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Posted: Wed Dec 01, 2004 11:16 am Post subject: Heat Specifications of Plastic Stock |
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Documentation of the Heat Specifications of Kite Studio's Plastic Stock
MAXIMUM RECOMENDED SERVICE TEMPERATURE (INTERMITENT USE)
ABS = 220 Degrees F
UHMW = N/A
MAXIMUM RECOMENDED SERVICE TEMPERATURE (CONTINUOUS USE)
ABS = 180 Degrees F
UHMW = 163 Degrees F
COEFFICIENT OF LINEAR THERMAL EXPANSION:
ABS = 5.7 X 105
UHMW = N/A _________________ Steve Ferrel
Go Build a Kite!
Measure once, buy twice! |
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Dorsal Kite Builder II


Joined: 05 Oct 2003 Posts: 302 Location: Tracy California - 50 miles east of San Francisco
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Posted: Wed Dec 01, 2004 11:40 pm Post subject: Re: Heat Specifications of Plastic Stock |
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stevef wrote: | . . .
COEFFICIENT OF LINEAR THERMAL EXPANSION:
ABS = 5.7 X 105
UHMW = N/A |
Steve, I believe this should read 5.7 X 10-5, in/in/deg.F,
or .000057 inches of growth per inch of length per degree Fahrenheit of change.
I think that's equivalent to 3.16 X 10-5, cm/cm/deg.C, unless I used the 1.8°F / 1°C conversion factor backwards. |
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knotronda Kite Builder II


Joined: 22 Jan 2004 Posts: 797 Location: Lincoln City, OR USA
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Posted: Sat Dec 04, 2004 1:36 am Post subject: |
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In other words, it doesn't expand like the little capsule Sea Monkeys when tossed in water, or grow with heat like bread does in an oven??
How technical do we have to be when making parts? You build them, we use them. We break them, you sell us more. A system that works doesn't need fixing.
KR |
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Dorsal Kite Builder II


Joined: 05 Oct 2003 Posts: 302 Location: Tracy California - 50 miles east of San Francisco
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Posted: Sat Dec 04, 2004 3:13 pm Post subject: Re: Heat Specifications of Plastic Stock |
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Dorsal wrote: |
Steve, I believe this should read 5.7 X 10-5, in/in/deg.F,
or .000057 inches of growth per inch of length per degree Fahrenheit of change.
I think that's equivalent to 3.16 X 10-5, cm/cm/deg.C, unless I used the 1.8°F / 1°C conversion factor backwards. |
Yep, I used the calculator backwards. Since a degree Centigrade (or Kelvin) is 1.8 times the scale of a degree Fahrenheit, the equivalent value is 10.26 X 10-5, cm/cm/deg.C (or deg.K)
I realized CTE needs to be thought of as units/unit/degree, so the conversion factor is affected only by the temperature scale used.
btw, normally I see CTE expressed as "X 10-6", which is often called "micro-strain". |
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Spence602

Joined: 16 Sep 2003 Posts: 352 Location: USA TX Houston
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Posted: Sun Dec 05, 2004 12:04 am Post subject: Re: Heat Specifications of Plastic Stock |
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Dorsal wrote: | btw, normally I see CTE expressed as "X 10-6", which is often called "micro-strain". |
I normally see CTE expressed as "Center for Teaching Excellence".
Sometimes I miss it if I blink, or when I'm driving way too fast...  _________________ Spence
www.kiteshark.org
Air: Refreshing when stirred up and served cool on a hot day. |
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Dorsal Kite Builder II


Joined: 05 Oct 2003 Posts: 302 Location: Tracy California - 50 miles east of San Francisco
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Posted: Sun Dec 05, 2004 2:02 am Post subject: Re: Heat Specifications of Plastic Stock |
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Actually, it's usually written CTE, whenever I read it in technical papers, or reports generated by our Materials and Processes Engineers.
Oh, for those of you who may ask, CTE is a means of expressing just how much expansion or contraction can be expected from any material as the temperature changes. A fitting with a high CTE might expand enough, on a hot day, to come loose from the rod it is hanging on to. Or if it were internal to a tube, might expand enough to burst the end of the tube. Carbon tubes are generally too strong to actually burst, but it can make an internal ferrule might tough to remove.
As an aside, the Carbon fibers in rods and tubes actually have a negative CTE , meaning they actually shrink as they get hotter. The epoxy holding the fibers together has a positive CTE , and they balance out. The number I usually associate with Carbon/epoxy laminates is .09 to .12 X 10-6 in/in/°F. Aluminum is 12.9 X 10-6 in/in/°F. |
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Doug LaRock Master Kite Builder


Joined: 11 Jan 2004 Posts: 160 Location: Yakima, Washington
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Posted: Mon Dec 06, 2004 11:54 pm Post subject: |
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Very good info Dorsal. Running a machine shop I often run into engineers who seem to forget about CTE. I once got a drawing where the designer wanted holes 30 ft apart held with in .005. We had to have a little discussion about CTE, and what did he really want and how much money did he want to spend. Even in a steel part the distance would change .022 for every 10 deg. change
Doug |
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Dorsal Kite Builder II


Joined: 05 Oct 2003 Posts: 302 Location: Tracy California - 50 miles east of San Francisco
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Posted: Tue Dec 07, 2004 12:26 am Post subject: |
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Yeah Doug - I've got some engineers who can't understand why I want them to fix a blueprint that calls for an aluminum ring, 15 feet ID, 16 feet OD and 8 inches tall to be machined from a forging to within .005 flatness and parallelism. 95% of the forging is to be machined away.  |
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Progcraft Kitebuilder of the Year 2004


Joined: 29 Sep 2003 Posts: 2222 Location: Calgary, AB, Canada
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Posted: Tue Dec 07, 2004 12:40 am Post subject: |
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main (int argc, char **argv)
{
if(Whatchotalkingboutwillis == true)
{
print("HUH???")
}
else if(Whatsthisgottodowithkites == false)
{
print("HUH????")
}
else
{
print("You guys lost me at hello ")
}
return 0
}
P _________________ There is no box.
Children of the Wind Kite Festival
http://www.windykids.ca/ |
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300M
Joined: 03 Sep 2004 Posts: 157 Location: Newport News, VA
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Posted: Tue Dec 07, 2004 6:52 am Post subject: |
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Cte ==> Thermal expansion or how much the material will shrink or grow depending on temperature. A good example of this is water. When frozen, water expands to occupy move volume. What Doug and Dorsal are talking about are Engineers requesting to much tolerance and not alowing for expansion or contraction of the material. Remember the water to ice.
What does this have to do with kites.... Say you design a kite using 2 rods that slide through another. The rods are designed to slide across each another. You could drill the hole that fit at room temp, but you go fly the kite today in the cold and the material contracts and a pinch fit. Now the jig that you build to contorl the kite jams and you have a problem.
Casting vs forging is a long topic that would bore you Forging is way stronger, but maching away 95% and then looking for flat is dumb!
John an ME that was a tech first. _________________ John M |
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